Coated Carbide Button Inserts , Tungsten Carbide Inserts for Lathe Tool Holders
Clamping characteristics and requirements of indexable turning tool blades:
A. The change of tool tip position should be within the allowable range of workpiece accuracy when the positioning accuracy is high and the blade is changed or a new blade is replaced.
B. The reliable clamping of blades should ensure that the contact surfaces of blades, tool pads and tool rods are closely fitted and can withstand impact and vibration, but the clamping force should not be too large and the stress distribution should be uniform so as to avoid crushing the blades.
C. Smooth chip removal blade in front of the best barrier-free, to ensure the smooth chip discharge, and easy to observe.
D. Easy to use, easy to change blades and update blades. For small size cutters, the structure should be compact. When meeting the above requirements, the structure is simple and the manufacture and use are convenient as far as possible.
(4) Forming turning tool is a special tool for processing the forming surface of revolving body. Its edge shape is designed according to the workpiece profile and can be used to process the forming surface of internal and external revolving body on various lathes. When parts are machined with formed turning tools, the surface of parts can be formed at one time. It is easy to operate and has high productivity. After processing, it can reach tolerance grade IT8~IT10, roughness is 10~5 micron, and it can ensure high interchangeability. However, the manufacture of forming turning tools is complex, the cost is high, and the working length of the blade is wide, so it is easy to cause vibration. Forming turning tools are mainly used to process large batches of medium and small size parts with formed surface.
Classification by use
(1) Turning tools can be divided according to their use.
(a) 90 degree turning tool (partial knife);
(b) 45 degree turning tool (elbow turning tool);
(c) Cutting knife;
(d) Boring cutters;
(e) Formed turning tools;
(f) Thread turning tools;
(g) Carbide non-grinding turning tools
(2) Basic uses of various turning tools
(a) 90 degree turning tool: used for turning the workpiece's outer circle, step and end face.
(b) 45 degree turning tool: used for turning the workpiece's outer circle, end face and chamfer.
(c) Cutting knife: used to cut the grooves cut out on the workpiece or workpiece.
(d) Boring cutter: used for turning the inner hole of the workpiece.
(e) Forming turning tools: used for turning fillets, grooves or workpieces with special shapes at the step.
(f) Thread turning tool: used for turning threads.
Specification implication of carbide milling cutter
A stands for parallelogram (non-rhombus); P stands for 11 degrees behind the cutting edge; K stands for accuracy, lower than C and A. In many cases, the accuracy grade of steel parts is M, which represents the die grade. Aluminum knife is usually K knife, because cutting aluminum knife generally needs sharp edge, so it needs to polish the blade; T stands for clamping form, T stands for hole, G, A, W stands for hole, and so on.
Complete models, such as apkt1135pder-m2 apmt1604pder-m2. M2 represents the groove type. PDER represents the detailed parameters of the cutting edge respectively.
| No. | Grade | Grade description | Grade(Competitors) |
| 1 | YBC152 | CVD coated P10–P20 carbide grade for finishing to medium operation of steel and casting steel. Outstanding performance under higher cutting speed and temperature with excellent wear resistance. | GC4315(), E6020(MITSUBISHI), T9125(TUNGALOY) |
| 2 | YB6315 | CVD coating grade combining nano dioxygen gradient transition techniques and crystal nucleus pre-insertion techniques. | GC4315(), T9115(TUNGALOY) |
| 3 | YBC252 | CVD coated P20–P35 carbide grade for medium operation to roughing of steel and casting steel. Optimal performance of wear resistance and toughness for a wide application field. | GC4325(),E6020(MITSUBISHI),T9125(TUNGALOY) |
| 4 | YBD102 | CVD coated K05–K20 carbide substrate. Optimized for medium operation of cast iron, special nodular cast iron and hard steel at high cutting speed. | UC5115(MITSUBISHI) |
| 5 | YBD152 | CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Good wear resistance and toughness at higher cutting speed. | UC5115(MITSUBISHI) |
| 6 | YBD152C | Thick Al2O3 CVD coated K05–K25 carbide substrate. Optimized for medium to roughing operation of cast iron.Higher wear resistance and toughness at higher cutting speed in combination with TC chip breaker. | UC5115(MITSUBISHI) |
| 7 | YB7315 | CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Improved wear resistance and toughness at high cutting speed. | UC5115(MITSUBISHI), WAK20() |
| 8 | YBM153 | CVD coated M10–M25 carbide grade for fnishing to medium application in stainless steel. High wear resistance and capability against plasctic deformation at higher cutting speed. | |
| 9 | YBM253 | CVD coated M15–M35 carbide grade for medium to roughing operation in stainless steel with wide application field. High wear resistance and capability against plasctic deformation at higher cutting speed. | |
| 10 | YBG202 | PVD coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel and steel (milling). Good wear resistance in a wide application field. | |
| 11 | YBG205 | PVD multilayer coated M20–M40/S15–S25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (milling). Good wear resistance and thermal stability in a wide application field. | VP15TF(MITSUBISHI) |
| 12 | YB9320 | PVD multilayer coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (grooving/milling).Optimized coating stability for higher wear resistance and thermal stability in a wide application field. | |
| 13 | YNT251 | Uncoated P10–P25 cermet grade for fine finishing to medium operation of steel and stainless steel. Good wear resistance and toughness. Suitable also in light interrupted cut. | |
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YG3X 14.6-15.2 1320 92 is suitable for high speed finishing of small cutting sections of cast iron, non-ferrous metal and alloy quenched steel alloy steel.
YG6A 14.6-15.0 1370 91.5 is suitable for semi-finishing of hard cast iron, non-ferrous metals and their alloys, as well as semi-finishing and finishing of high manganese steel, quenched steel and alloy steel.
The production and application of
YG6X 14.6-15.0 1420 91 show that the alloy has good effect in processing cold-hard alloy cast iron and heat-resistant alloy steel, and is also suitable for surface treatment of ordinary cast iron.
YG6 14.5-14.9 1380 89 is suitable for medium cutting speed semi-finishing of cast iron, non-ferrous metal and alloy non-metallic materials.
YG6X-1 14.6-15.0 1500 90 is suitable for continuous cutting, semi-precision turning, small section precision turning, rough turning thread, continuous section semi-precision milling, hole roughing and precision milling of cast iron, non-ferrous metal and its alloy non-metallic materials.
YG8N 14.5-14.8 2000 90 is suitable for high speed cutting of cast iron, white cast iron, nodular cast iron, chromium, nickel stainless steel and other alloy materials.
YG8 14.5-14.9 1600 89.5 is suitable for rough turning, roughing, grinding, drilling and reaming of general and deep holes in the processing of cast iron, non-ferrous metals, their alloys and non-metallic materials.
YS2T 14.4-14.6 2200 91.5 belongs to superfine grain alloy. It is suitable for milling low-speed rough turning, heat-resistant alloy and titanium alloy. It is used as cutting tool, tap and saw blade milling cutter.
YT15 11.0-11.7 1150 91 is suitable for rough turning, semi-finishing turning and finishing turning in continuous cutting, small cross-section finishing turning in intermittent cutting, semi-finishing turning and finishing turning on continuous surface, rough and precise expanding of holes in processing of carbon steel and alloy steel.
YT5 12.5-13.2 1430 89.5 is suitable for rough turning, rough shaving, semi-fine shaving, rough grinding and drilling of discontinuous surfaces of carbon and alloy steels (including steel forgings, stamping parts and casting surfaces).
YS25 12.8-13.2 2000 91 is suitable for rough turning, milling and planing of carbon steel, cast steel, high manganese steel, high strength steel and alloy steel.
YT14 11.2-12.0 1270 90.5 is suitable for rough turning, rough turning and continuous cutting in the processing of carbon steel and alloy steel, semi-finish turning and precision turning in intermittent cutting, continuous rough turning, drilling and rough expansion of casting holes.
YW1 12.6-13.5 1180 91.5 is suitable for the processing of refractory steel, high manganese steel, stainless steel, common steel and cast iron.
YW2 12.4-13.5 1350 90.5 is suitable for finishing and semi-finishing of heat-resistant steel, high manganese steel, stainless steel and high alloy steel. Processing of common steel and cast iron.
YS30 12.45 1800 91.0 belongs to superfine grain alloy. It is suitable for efficient milling of various steel, especially alloy steel and other large tools.
| TYPE | L | 1.W | S | Φd | R |
| APKT11T304-PF | 12.24 | 6.5 | 3.6 | 2.8 | 0.4 |
| APKT11T308-PF | 12.24 | 6.5 | 3.6 | 2.8 | 0.8 |
| APKT11T312-PF | 12.24 | 6.5 | 3.6 | 2.8 | 1.2 |
| APKT11T316-PF | 12.24 | 6.5 | 3.6 | 2.8 | 1.6 |
| APKT160408-PF | 17.877 | 9.33 | 5.76 | 4.4 | 0.8 |
| APKT11T304-PM | 12.24 | 6.5 | 3.6 | 2.8 | 0.4 |
| APKT11T308-PM | 12.24 | 6.5 | 3.6 | 2.8 | 0.8 |
| APKT11T312-PM | 12.24 | 6.5 | 3.6 | 2.8 | 1.2 |
| APKT11T316-PM | 12.24 | 6.5 | 3.6 | 2.8 | 1.6 |
| APKT160408-PM | 17.877 | 9.33 | 5.76 | 4.4 | 0.8 |
| APKT11T304-PR | 12.24 | 6.5 | 3.6 | 2.8 | 0.4 |
| APKT11T308-PR | 12.24 | 6.5 | 3.6 | 2.8 | 0.8 |
| APKT11T312-PR | 12.24 | 6.5 | 3.6 | 2.8 | 1.2 |
| APKT11T316-PR | 12.24 | 6.5 | 3.6 | 2.8 | 1.6 |
| APKT160408-PR | 17.877 | 9.33 | 5.76 | 4.4 | 0.8 |
| TYPE | L | 1.W | S | Φd | R |
| APKT11T304-LH | 12.24 | 6.5 | 3.6 | 2.8 | 0.4 |
| APKT11T308-LH | 12.24 | 6.5 | 3.6 | 2.8 | 0.8 |
| APKT160408-LH | 17.877 | 9.33 | 5.76 | 4.4 | 0.8 |
| TYPE | L | 1.W | S | Φd | R |
| APMT160408PDER | 17.25 | 9.25 | 4.76 | 4.4 | 0.8 |
| TYPE | L | 1.W | S | Φd | R |
| APMT1135PDR | 11.25 | 6.2 | 3.5 | 2.8 | 0.8 |
| TYPE | L | 1.W | S | Φd | R |
| AZGT113504PDER-PF | 11.8 | 6.5 | 3.5 | 2.8 | 0.4 |
| AZGT113508PDER-PF | 11.8 | 6.5 | 3.5 | 2.8 | 0.8 |
| AZGT113512PDER-PF | 11.8 | 6.5 | 3.5 | 2.8 | 1.2 |
| AZGT113516PDER-PF | 11.8 | 6.5 | 3.5 | 2.8 | 1.6 |
| AZGT113524PDER-PF | 11.8 | 6.5 | 3.5 | 2.8 | 2.4 |
| AZGT160408PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 0.8 |
| AZGT160416PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 1.6 |
| AZGT160424PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 2.4 |
| AZGT160432PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 3.2 |
| AZGT160448PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 4.8 |
| AZGT160464PDER-PF | 17.25 | 9.45 | 4.76 | 4.4 | 6.4 |
| AZGT113508PDER-PF-Q | 11.8 | 6.5 | 3.5 | 2.8 | 0.8 |
Product Tags:
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APKT11T304,APMT1135PDR,AZGT113504PDER,Coated Carbide Button Inserts , Tungsten Lathe Tool Holders Carbide Inserts Images
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